Turning old into new - lighting the SWR television tower Stuttgart

SWR TELEVISION TOWER STUTTGART

Turning old into new - lighting the SWR television tower Stuttgart

Almost 217 meters high, the SWR television tower in Stuttgart shines in all its glory over the region. Opened in 1956, the so called "Türmle" is a revolutionary building that has served as a model for many other television towers around the world and is a landmark of the city - for residents and visitors alike. The tower is illuminated with spotlights from the tower shaft to the antenna mast so that it can also have an effect on viewers at night. However, the spotlights were outdated and urgently needed to be modernized - a perfect task for DIANA.

Outdated spotlights need to be replaced

Matthias Buck from SWR Media Services GmbH has been taking care of the maintenance and operation of the television tower with experience and passion for many years. "When Mr. Buck approached us, we in the team were immediately enthusiastic about this exciting challenge," states Martin Weller from DIANA. Previously, outdated 150 watt HQI lamps were used in the spotlights to ensure the visibility of the television tower. These metal halide lamps with quartz technology (HQI) had to be phased out for several reasons, explains Matthias Buck. On the one hand, the HQI spotlights are no longer state of the art due to their energy efficiency and short lifespan. In addition, the existing lighting attracts large numbers of insects, which then die due to the heat generated.

"This is not only very unfortunate in the context of insect mortality, the insects also shade the light emission, which further reduces the efficiency of the existing spotlights."
Matthias Buck, SWR Media Services GmbH
The old spotlights turned out to be a death trap for flying insects.
The old spotlights turned out to be a death trap for flying insects. This also affected the light emission and lowered the efficiency.

An exciting job with a variety of challenges

For DIANA, this marked the start of the development of a new lighting system with reduced energy and service costs for the operator. In addition, a retrofit solution was targeted in order to preserve the existing installation of the spotlights and their appearance and thus minimize the retrofitting work on the listed tower.

In order to achieve the best possible development results, various tests and light measurements were carried out at our company headquarters in Schwaikheim and the prototypes were then tested in operation at the SWR television tower in Stuttgart for over a year.

Tailor-made solution for the SWR television tower in Stuttgart

With the specially developed LED retrofit, the existing HQI spotlights can be replaced 1:1. The housing of the existing spotlights and thus their entire installation on the television tower can still be used. By using LED technology, we are able to significantly reduce the power consumption from 150 watts to 80 watts while maintaining the same light output.

During the test run with the prototypes, we also noticed that despite the significantly lower attraction compared to the HQI spotlight, insects were still occasionally attracted to the spotlights. "Even though they don't die in the light beam or in the housing due to the lower heat development of the LEDs, we were all keen to reduce the irritation to the insects even further," emphasizes Matthias Buck. "DIANA has therefore reduced the color temperature from 4000 Kelvin to 2700 Kelvin, which leads to an even lower insect attraction and thus corresponds to species protection in the best possible way."

Individual solutions to emerging problems

"We always try to take a holistic view of the lighting solutions and, above all, keep an eye on individual aspects such as the positioning of the lighting"

With the existing spotlights, for example, it was always the case that the spotlights in the transmission mast at the top of the tower would fail much earlier due to the stronger weather. The seals on the housings were therefore completely overhauled by DIANA and the use of a membrane was recommended. This prevents water from entering the housing, which reduces maintenance costs and ensures the maximum service life of the spotlights.

"The fact that DIANA found a quick and professional solution to every problem, no matter how minor, was really impressive."
Matthias Buck, SWR Media Services GmbH

We at DIANA are also very proud of the project and always look forward to seeing the beautifully illuminated television tower above the rooftops of Stuttgart.

You can find more information about the Stuttgart landmark at https://www.fernsehturm-stuttgart.de/. A trip to our spotlights and the SWR television tower Stuttgart is definitely worth it.

By the way, we are not only your professional partner high above the clouds. You can read more here about what we believe defines perfect tunnel vision.

The SWR television tower Stuttgart is shining.
Perfect and efficient illuminated. The SWR television tower Stuttgart is shining again.

Turning old into new

SWR TELEVISION TOWER STUTTGART

Turning old into new

Lighting the SWR television tower Stuttgart

Almost 217 meters high, the SWR television tower in Stuttgart shines in all its glory over the region. Opened in 1956, the so called "Türmle" is a revolutionary building that has served as a model for many other television towers around the world and is a landmark of the city - for residents and visitors alike. The tower is illuminated with spotlights from the tower shaft to the antenna mast so that it can also have an effect on viewers at night. However, the spotlights were outdated and urgently needed to be modernized - a perfect task for DIANA.

Retrofit CL55 – The perfect tunnellight

AGMI Traffic & Lighting

Retrofit CL55 – The perfect tunnellight

Individual LED retrofit

Bicycle tunnels have been an integral part of the mobility network in the Netherlands for decades. This is also the case in Zwolle. The pulsating Hanseatic city not only has a medieval city center, but also a busy bicycle tunnel. The tunnel lighting installed there ensures road safety for cyclists. But what should be done when the lighting no longer meets the technical requirements and safety is no longer guaranteed?

SmartLight: The Eye of the Refiner

VOITH

SmartLight: The Eye of the Refiner

Individual signal lights

Voith´s aim was nothing less than to achieve the “next generation in milling through” the development of the new InfibraFiners system. Eye-catcher, with its centerpiece the SmartLight IF90, was developed in a record-setting five months through the collaboration of the design company defortec and DIANA.

Completely new signaling solution

SYNTEGON

Completely new signaling solution

Individual Signal Lighting

An internal recommendation brought the team of Syntegon and DIANA together. „After the joint development of an individual sightglass light already had been successful, it was clear that we would also contact DIANA with our new idea,“ says Steffen Carbon, project manager at Syntegon. „In our modern machine design, we use a mineral material in which the signal light should also be completely integrated.“ A tricky challenge – just the right thing for DIANA.

Protecting life with technology!

Franz Ziel GmbH

Protecting life with technology!

Cleanroom lighting

A mutual customer brought FRANZ ZIEL GmbH together with DIANA Electronic-Systeme GmbH. The relatively simple requirement to illuminate the interior of an insulator in amber developed into an innovative RGBW LED solution in the Laminar Air Flow systems for product and personal protection. The D45 Multi-Color not only illuminates the working area, it also functions as a status indicator

Quality Control in Continuous Operation

Coating Visions

Quality Control in Continuous Operation

UVA Task Lighting

Searching for a UV solution „that lasts“, the electronics protection service provider comes across DIANA on the Internet. „Finally someone who took the time to develop a customized solution for us,“ remembers Coating Visions Managing Director Tobias Grimm. Already for a long time, the company from Rottweil was looking after a UV solution to do the quality inspection of protective coatings and lacquers, which can withstand a 40-hour per week continuous operation.