Machine Lights For High Expectations
Machine Lights: Precision lighting for industrial and commercial applications
Precise lighting, improved work safety, and increased productivity:
Machine lights are indispensable in industry and trade. They ensure optimum illumination of machines and work areas, resulting in a wide range of benefits.
What is a machine light and how does it differ from other lighting solutions?
In contrast to conventional ceiling lights or floor lamps, machine lights are specially designed for precise and directional lighting of work areas in industry and trade. The following features distinguish them from other lighting solutions:
- Flexible mounting: Machine lights can be mounted directly on machines, workshop walls or workbenches to ensure optimum positioning and alignment.
- Robust construction: Machine lights are robustly built and can withstand harsh environmental conditions such as dust, moisture and vibrations.
- High-quality light sources: Modern machine lights use energy-efficient LED technology, which ensures glare-free and flicker-free light.
- Additional functions: Many machine lights have additional functions such as dimmability or color control.
Variety for your requirements:
The different types of machine lights
The right lighting for your individual needs: DIANA offers a wide range of machine lights to meet the diverse requirements of industry and trade:
Light Bar
Light Bar
The compact and space-saving solution for machines and systems with limited installation space.
Tube light
Tube light
The modular system enables flexible adaptation to different length and material requirements.
Surface mounted light
Surface mounted light
The robust design and compact size ensure reliable use even under extreme conditions.
Recessed light
Recessed light
The flat design and low installation depth enable optimum illumination even in difficult spaces.
Joint head light
Joint head light
The 360° rotation of the articulated head enables precise illumination of the work area.
Gooseneck light
Gooseneck light
The flexible and robust design enables versatile illumination at machines and workstations.
DIANA - Your partner for machine lights
DIANA is your experienced expert for LED machine lights. Since 2001, machine lights based on LED technology have been an important part of our broad product range for commercial applications.
Let our experts advise you on which LED machine light is best suited to your particular needs.
Areas of application for DIANA machine lights
LED machine lights from DIANA are the ideal solution for a wide range of applications and industries looking for efficient, long-lasting and high-quality lighting.
Machine tools
In the field of machine tools, LED machine lights score points with their high IP67 protection rating. The special sealing system of the DIANA tube lights can withstand a wide variety of cooling lubricants for years. For this area of application, the tube lights are constructed with a borosilicate protective tube that can also withstand the glowing spray of chips.
Packaging machines
Packaging machines have a very high throughput. To ensure profitability, machine downtimes must be detected and resolved quickly. DIANA's multi-color machine lights can illuminate the entire machine room in intense color, informing the machine operator of a malfunction as quickly as possible.
Grinding machines
Grinding machines often produce reflective surfaces, which is why the lighting should ideally produce a flat and soft light. With an internal diffuser, DIANA's machine lights meet this requirement. For particularly aggressive cooling lubricants or grinding particles, the housing with V4A stainless steel caps offers a long-term, maintenance-free solution.
Clean rooms
In clean rooms, the LED machine lights are used inside RABS and isolators. The combination of V4A stainless steel end caps with a borosilicate protective tube meets the uncompromisingly high GMP requirements. The special sealing system of the DIANA machine lights also resists contamination with hydrogen peroxide (H2O2).
Food & Beverage
For use in the food & beverage sector, the LED machine lights are constructed with a protective tube approved for the food sector and V4A stainless steel end caps. The housing of the luminaires can withstand the extreme chemical, thermal and mechanical requirements during the cleaning process. The sleek design of the machine lights means that there is little opportunity for impurities to accumulate.
Industrial image processing
In industrial image processing, LED machine lights offer a cost-effective way of illuminating larger objects without flickering and with high light intensity. In addition to the various visible light colors, infrared LEDs can also be used. Flashes of light in the microsecond range are also possible using an external flash driver.
Frequently Asked Questions About LED Machine Lights
- The quality and thus longevity (>70,000 hours of light output) and maintenance-free usage guarantee you unmatched investment security.
- Our guaranteed delivery times give you confidence in your planning.
- No worries about discontinued models with our spare part guarantee.
The availability of our high-quality product range and technical expertise in the form of our free consultation guarantee you the right lighting solution for your application.
The lifespan of an LED machine light is a critical factor in lighting planning. Unlike older light sources, which often fail abruptly, LED technology is characterized by high reliability and slow aging.
What affects the lifespan?
- Operating temperature: A lower operating temperature protects the LED chips and significantly extends the lifespan. Good cooling is therefore essential.
- Component quality: High-quality LEDs, drivers, and materials ensure longer life and consistently high light quality.
- Operating conditions: Frequent switching on and off significantly reduces the lifespan of conventional lights. This is no longer the case with LED technology.
How long does a DIANA machine light last?
On average, you can expect a lifespan of 70,000 hours when used at room temperature. That equates to eight years of continuous operation, at the end of which the light still has 80% of its original light output.
Conclusion:
DIANA machine lights are an extremely durable and energy-efficient lighting solution. By selecting the right light for your application, you can ensure a long lifespan and high reliability.
Additional tips:
- Pay attention to the protection rating (IP code): This indicates how well the machine light is protected against dust and moisture.
- Choose the right light color: The color temperature affects the impact of the light and can influence the atmosphere in a space.
- Consider dimmability: Dimmable LED machine lights offer additional flexibility in lighting. Reducing the operation also has a positive effect on the lifespan of LEDs.
Would you like more information on LED machine lights and their applications?
No, it is generally not possible to repair the LED light source in a machine light yourself.
Why is that?
- Sealing: To ensure a high protection rating (IP67) and to protect the light from environmental influences, our machine lights are sealed tightly.
- Complex construction: The interior of a machine light is complex and requires specialized tools and expertise for repairs.
- Safety risk: Improper intervention can lead to safety risks and void the warranty.
What to do in case of a defect?
If you discover a defect in your machine light, please contact our customer service. We offer a quick and hassle-free repair service.
Advantages of our repair service:
- Professional repair: Our experienced technicians have the expertise to repair your light properly.
- Maintain warranty: A professional repair ensures that your light's warranty remains intact.
- Fast processing: We strive for fast handling of your request.
Conclusion:
To ensure the safety and longevity of your machine light, we recommend using our repair service in the event of a defect.
No, all of our machine lights are specifically designed to provide flicker-free lighting. This is especially important when the lights are used in environments with moving parts, as stroboscopic effects can lead to dangerous situations.
Are there any exceptions?
In our D45-C series, slight flickering can occur in ECO mode under certain conditions. However, this mode is primarily intended for unattended operation, so the risk of injury from stroboscopic effects is generally very low.
Why is flicker-free lighting important?
- Eye strain: Flickering light increases eye strain, leading to fatigue and headaches.
- Safety: In industrial environments, stroboscopic effects can lead to accidents, particularly with rotating or fast-moving machine parts.
Conclusion:
Our machine lights generally provide flicker-free lighting, making them ideal for industrial applications. If you have concerns or specific needs, we are happy to offer personalized advice.
The required power output of a machine light depends on several factors and cannot be answered in general terms.
What factors are crucial?
- Distance from the illuminated surface: The greater the distance, the lower the illumination (lux level). Doubling the distance reduces the illumination on the surface to one-quarter.
- Beam angle: The beam angle of the light determines how wide the light cone is and how intense the light is in the center of the cone.
- Room size and shape: The size and shape of the room affect the distribution of light.
- Reflective surfaces: Bright surfaces reflect light and help achieve the desired illumination level.
- Additional light sources: Natural light and existing light sources in the room can be added to the desired illumination.
How do I find the right light?
- Isolux diagrams: In the datasheets for our machine lights, you will find Isolux diagrams. These show you graphically how light is distributed across a surface and how the illumination level changes depending on the distance from the light.
- Personal consultation: We are happy to assist you in selecting the right light and creating a customized lighting plan. Book your free consultation now >>
- Lighting calculation software: For more complex lighting plans, we use specialized software tools for simulations. We can help you ensure the desired lighting with a simulation.
What else should be considered?
- Rule of thumb: If you double the distance from the light to the illuminated surface, the illumination is reduced to one-quarter.
- Light is additive: The light output of all lights in a room is cumulative.
Conclusion:
Selecting the right machine light is an individual decision. To ensure optimal lighting, we recommend discussing the specific conditions of your project with us.
The maximum length of the connection cable depends on several factors and cannot be answered in general terms.
What factors are crucial?
- Cable cross-section: The larger the cable cross-section, the lower the voltage drop along the cable.
- Power consumption of the light: The higher the light's power, the greater the current flow and the stronger the voltage drop may be.
- Cable material: Different materials have different electrical resistances.
- Supply voltage: At lower voltages, the impact of the voltage drop is more significant than at higher voltages.
Rule of thumb:
For machine lights with power consumption under 50 watts, a standard M12 connection cable up to 10 meters long is usually unproblematic.
Why is voltage drop important?
Too much voltage drop can cause the machine light not to reach its full brightness or even fail.
How can I calculate the voltage drop?
There are special online calculators, like www.spannungsabfall.com, which you can use to calculate the voltage drop for your specific application.
Conclusion:
To ensure optimal functionality of your machine light, it is important to choose the correct length and cross-section of the connection cable. If you are unsure, we recommend calculating the voltage drop or seeking advice from us.
We are happy to assist with any additional questions not answered here. Feel free to ask your question using our contact form.